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Sm@rtGear IE

Smarter Power Distribution. Zero Disruption. Total Visibility. Sm@rtGear IE is an intelligent power distribution solution designed for the demands of industrial environments with real-time monitoring, predictive diagnostics, and remote-control capabilities.

Sm@rtGear® IE Predictive Temp

Advanced Thermal Monitoring & Predictive Analytics Made Simple

An enterprise-grade thermal monitoring application designed to continuously analyze temperature patterns in electrical power distribution equipment, replacing traditional infrared thermal scanning with intelligent predictive maintenance capabilities.


Overview

Sm@rtGear® IE Predictive Temp is a comprehensive thermal monitoring solution that serves as an advanced alternative to manual infrared thermal scanning practices.

With its intelligent predictive analytics engine, users can identify temperature anomalies, analyze thermal trends, and prevent equipment failures before they occur, making thermal monitoring accessible to both maintenance experts and facility operators.

Key Features

  • Real-time Thermal Dashboard - Live temperature monitoring with customizable three-phase views
  • Predictive Analytics Engine - Advanced delta temperature calculations and trend analysis
  • Continuous Monitoring - 24/7 automated thermal surveillance replacing manual inspections
  • Multi-phase Analysis - Comprehensive monitoring of three-phase electrical systems
  • Intelligent Alarming - Configurable thresholds with email notifications
  • Historical Trending - Long-term temperature pattern analysis and baseline establishment
  • Load Correlation - Temperature analysis correlated with electrical load conditions

Use Cases

  • Continuously monitor electrical switchgear and distribution panel temperatures
  • Detect phase imbalances and thermal anomalies in three-phase power systems
  • Establish predictive maintenance schedules based on thermal trending data
  • Prevent equipment failures in industrial electrical infrastructure
  • Monitor critical power systems in data centers and manufacturing facilities
  • Provide thermal surveillance for utility substations and electrical distribution

Benefits

  • Eliminates manual thermal scanning and reduces inspection costs
  • Prevents unplanned downtime through early anomaly detection
  • Improves electrical system safety by detecting thermal runaway conditions
  • Enhances regulatory compliance with continuous monitoring records
  • Provides data-driven insights for informed maintenance planning
  • Scales easily across multiple facilities with containerized architecture

Components and Features

  • Web Application Interface - Modern Angular-based interface for thermal monitoring and analysis
  • Predictive Analytics Engine - Advanced .NET Core processing with delta temperature calculations
  • IoT Data Processing Services - Real-time MQTT-based sensor data ingestion and processing
  • Database Management System - PostgreSQL time-series database for historical data storage
  • REST API Services - Node.js backend providing comprehensive data access and configuration
  • Notification System - Email alerting with SMTP integration for thermal anomaly notifications

Group Management

Temperature Monitoring Groups

  • Group Configuration - Create and manage equipment groups with multiple temperature sensors
  • Sensor Assignment - Assign temperature sensors to phases (A, B, C) and ambient monitoring
  • Electrical Integration - Configure electrical load monitoring for correlation analysis
  • Baseline Management - Establish and update thermal baselines for each monitoring group
  • Alarm Configuration - Set warning and alarm thresholds based on equipment ratings

Equipment Types

  • Switchgear Monitoring - Specialized configurations for electrical switchgear thermal monitoring
  • Distribution Panels - Optimized settings for distribution panel temperature analysis
  • Transformer Monitoring - Thermal monitoring configurations for power transformers
  • Motor Control Centers - Dedicated thermal analysis for motor control equipment

Analytics and Reporting

Predictive Analytics

  • Delta Temperature Calculations - Advanced algorithms analyzing temperature differentials between phases
  • Load Correlation Analysis - Temperature analysis correlated with electrical load percentages
  • Statistical Trending - Standard deviation and variance analysis for anomaly detection
  • Baseline Comparison - Continuous comparison of current readings against established baselines
  • Predictive Modeling - Machine learning algorithms for equipment failure prediction

Reporting Capabilities

  • Continuous Monitoring Reports - Automated generation of thermal monitoring reports
  • Trend Analysis Reports - Historical temperature trending and pattern analysis
  • Alarm Summary Reports - Comprehensive alarm history and response tracking
  • Compliance Documentation - Regulatory compliance reports for thermal monitoring programs

Support and Contact

Technical Support

Contact our expert technical team to learn more about implementing Sm@rtGear® IE Predictive Temp in your facility or to receive assistance with system configuration and thermal monitoring optimization.

Contact Technical Support